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by carabiner·6y ago·view on hn ↗
I built a desk and was amazed at how quickly a simple piece of wood on metal legs became. What kind of wood? There are a billion types. Ended up with baltic birch from a specialty lumberyard. What size? A little bigger than old desk; not too hard. Ok, which piece of wood do I get at the lumberyard? It comes in standard sizes. Oh, I'd have to buy two huge sheets, so I would have a ton left over. Let me adjust the dimensions again so that I'll only need one sheet. They can cut it there, but it's a rough cut with tear out on the edges. I need to recut it at home with a circular saw. Now which circ saw do I buy? What blade do I need to make it a fine cut? How do I do this in a studio apartment? Then sanding the wood and finishing it (I can't have too much VOC because I have cats and myself in a small apartment), each of those stages requiring research and many small steps, with other tools to buy (orbital sander, multiple pads, dust mask etc.). It took way longer than expected, the tools cost a lot, but I ended up saving maybe a few hundred bucks from buying a similar desk considering only the cost of materials.
2 comments
How did you do all that in a studio Appartement? In particular how did you deal with the dust and space requirements while this is a work on progress and you also have to love, cook, sleep there?
1. I have a lofted bed which frees up like 100 sq ft. This is vital for storage/other space.

2. I sanded outside on my small balcony and wipe the dust with a rag. Cutting the wood was tricky. I put the cats in the bathroom, wore a mask and did it while running my HEPA filter at full speed. Then I vacuumed any dust on the floor with the Roomba. I cut the wood by placing it on a couple sheets of foam insulation, with the blade depth set so that it would not contact the floor.

After cutting, I moved the HEPA filter around my apartment a bit until the air quality sensor went from red (bad air) to blue (good air), and opened the windows. I know this isn't perfect, but I haven't had any coughing fits thus far.

3. I used an oil based finish (OSMO) that is low VOC, pet, food, and human (children) safe. It's not gloopy or wet once applied, just slightly damp. Cats jumped on it a bunch before it had fully cured without any apparent ill effects, on the cats or the desk.

Definitely an "if will, there's a way" kind of endeavor. The desk is perfect for me though. Just the right size, height, and appearance. Trying to build a stool with the scrap wood leftover, but the wood is quite hard to cut with a jigsaw and pretty heavy.

I'd suggest buying a cheap wet/dry vacuum. They take up quite a bit of space for an apartment, but anytime you create a mess they can clean it up without issues (previously I had a battery powered stick vacuum and it would regularly get clogged up with sawdust and lose power). It's paid for itself easily, as I've had two small water leaks that if I wouldn't have cleaned up properly in time (I only have so many cloths) would have damaged furniture.
You probably had fun, learned something and will use the tools again.
I built a desk ~10 years ago. I had fun, learned a lot, and haven't used most of the tools since then.

I think part of what I learned is that it's worth it for me to pay a professional.

After building 7 more tables they might actually ROI on the circ saw and orbital sander and consumable supplies. Then they just have to start working down the capital costs of the table saw, router, miter saw, and clamps.