https://en.wikipedia.org/wiki/ON_TV_(TV_network) https://en.wikipedia.org/wiki/SelecTV_(American_TV_channel)
With nothing to lose, I took a blowtorch to the potted module. After about half an hour I had removed all of the potting (and many of the components). There was a large (40-pin) ASIC, a 14-pin (74xx TTL) chip, a few other chips, a row of drilled holes (24?) that coded the unique serial number of the box and fed it to the ASIC, and a one-transistor class-A inverting video amplifier/filter/mixer. The video amp had a bias input from the TTL chip (probably a 7400 configured as a S/R flip-flop). The ASIC had outputs to the yellow wire (sound) and to the 7400. It would receive coded instructions (sent to all boxes during the horizontal blanking interval) via the video input, but would only act on the "enable" or "disable" messages targeted to its serial number. Enable would set the flip-flop and disable would clear it. The bias from the 7400 flip-flop to the transistor came from pin 8 (NAND output). I deduced that the (destroyed) transistor had been NPN so I put in a 2N2222. I deduced the needed bias resistors and a DC-block capacitor and installed those too. I saw that when the NAND output was "low", it would bias the transistor to remove the sine wave from the video (by mixing it with an out-of-phase version provided by the ASIC). I was happy to find that my deductions were correct and that the (mostly destroyed) blue module actually worked well enough to decode the encrypted signals. I kept that box for myself and used it for years.
When friends learned what I had done, they all wanted me to do the same thing to their boxes. I carefully measured the dimensions of blue module and the location of the 7400. By drilling into the lower part of the chip and shorting pin 7 (ground) to pin 8 (/enable) with a small blob of solder, the video decode would be enabled. Enabling sound was just a matter of cutting the yellow wire and connecting it to +12VDC.
I got it all right on the first try and enabled many boxes for friends and acquaintances. It was my first real reverse-engineering/hardware hacking puzzle and I had a lot of fun doing it.
Reminds me of being a kid when we got a de-scrambler by my uncle, who worked as an engineer at Ericsson. It consisted of two large metallic cylinders (coffee containers really) in series, with what I assume is a turnpot or turncap in between them. Tuning was done by adjusting that turnpot, until the horizontal noise and rolling was removed. And that's the story of how we got TV1000.
Related thought: Someone should reverse engineer schematics from all old legacy ISA PC Cards -- and place those schematics online -- to preserve that historical legacy into the future...
I still haven’t figured that damn thing out and will probably have to resort to even more tedious methods.
I've yet to see a consumer board with a buried resistance or capacitance layer. Nor have I seen discrete components somewhere in the laminate. Even things like rigid-flex or nonuniform laminate stacks across the PCB are extremely rare. Not even my cell phone has has such fanciness.
Looking forward to tearing something apart that does, however!