I wonder if the rigidity could be improved while staying modular, maybe just use many more screws? I don't mind undoing more than 5 screws for the bottom to come off, make it 20 and it's still totally fine.
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IIRC from one of their videos, they mentioned that they deliberately use cast aluminium instead of CNC machined like the macbook. If they sacrifice build quality for sustainability deliberately, I don't see how they could compete with Apple.